Client labeling requirement analysis :
Client products: carton ;
carton size: 45-70mm
Label material (transparent or opaque): Self Adhesive Paper Labels, Film Labels or Hologram ;
Labeling position: on the carton two corners ;
Labeling speed: max 120pcs/min ;
Operation way:connect with production line or operation alone;
Labeling position for Ref : Labeling on the corner
Equipment composition :
Electrical cabinet, Conveying mechanism, Separate carton device, Press carton device, air cylinder Brush label device, 1# and 2# labeling engines, Operation system and control system ;
Equipment function characteristics
- Control system: use Europe and United States series SIEMENS brand PLC control system, with high stable operation and extremely low failure rate;
- Operation system: The SIEMENS Man-machine contro touch screen, directly visual interface easy operation ,with Chinese and Engish language can change conveniently, also with help function and fault display function ;
- Check system: Use German LEUZE check label sensor, automatic check labeling station, stable and convenient don't have much higher requirement for worker;
- Send label system: use SIEMENS high-power servo control system, stable and high speed;
- Parameter Save: can save 30 groups labeling parameters, when change cartons don't need reset parameters, just adjust the machine part is ok.
- Aarm function : such as abel spill, label broken or other malfunction during machine working, will alarm and stop working.
- Machine Material: The machine and spare parts use material S304 stainless steel and anodized senior aluminum alloy,with high corrosion resistance and never rust;
- Labeling way : use servo system send labels;
- Low voltage circuit all use the German Schneider brand.
Working process
Cartons move to separate carton device for separation ;
Enter into the tidy carton device, all cartons keep a a certain distance and move in a center line;
Go on transit to press carton device, fix carton body not move and waiting labeling.
When sensor check carton, send signal to PLC, PLC received the signal deal with information first, then output signal to 1# and 2# servo motor driver, driven by the drive motor for send label.
The brush label device past labels on carton two corners more smooth; Labeling finish.
At VKPAK we are very passionate about what we do. Our smart labeling machines built with 100% non-proprietary electronic components like servo motors and programmable drives demonstrate unrivaled levels of operational simplicity, reliability and proven cost savings. We know VKPAK’s are absolutely the BEST labeling machines built in China. We are very excited for you to experience the satisfaction of owning a VKPAK Labeling System!
PARTICULAR | SPECIFICATION |
Machine Name | Automatic Carton Corner Labeling Machine One or Two Side Carton Labeler Machine |
Model | Servo Model |
Production Speed Per Minute | Up to 80 Containers per Minute (Speed Depends up on the length of label and diameter of product and Operator Skills). |
Suitable for Products | Carton / Box |
Loading and unloading | Manually (one by one) / Online provision available |
Application | Single / Double Side |
Sensors | For Product and Paper Label(Transparent label – Extra Cost) |
Label Accuracy Controlling System | Servo Motor |
Operating System | HMI + PLC controlling |
Labels Requirement | Self Adhesive Sticker Labels in Roll Form having consistence 3 mm gaps between the 2 labels. |
Label Material | Self Adhesive Paper Labels |
Label Roll Outer Diameter | Maximum 300 mm |
Label Roll Direction | Left to Right |
Label Core ID | 75 mm |
Label Dispensing Accuracy | +1 mm |
Working Height | 860 mm (+/-50 mm) |
Conveyor Length | 8 Feet |
Conveyor Movement Direction | Left to Right |
Machine Weight | Approx 300 Kgs |
Machine Dimension | Approx 8 (L) x 5 (W) x 4 (H) – in Feet |
Machine’s Material Of Construction
PARTICULAR | SPECIFICATION |
Machine Main Base Frame | Stainless Steel 304 Pipe Structure |
Machine Coverings | Complete in Stainless Steel 304 |
Product Contact Parts | Stainless Steel 304 |
Non Contact Parts | Stainless Steel / Mild Steel / Aluminum / Teflon (Whichever is applicable) |
Conveyor Slat | Rubber belt (Stainless Steel – for heavy box) |
Conveyor Shafts | Mild Steel with Hard Chrome or Zinc Plating |
Conveyor Sprockets | Mild Steel or Nylon |
Bearings | SKF / Niche / Equivalent |
Plating(Wherever Applicable) | Zinc / Hard Chrome / Blackening |
Feeder Belt (If required for customer’s product) | Timing Sponge Belt |
Guide Rod & Pin | Stainless Steel 304 |
Dispenser Rollers | Rubber Molded + Aluminum + Knurling Rollers |
Dispenser Unit Up & Down | Screw Based UP & DOWN Assembly |